Details of different machines developed and manufactured by "GENEST" for different Industries / Govt. Organization R & D Institution year after year

Year
Item Developed
Developed for
1967

Company Incorporated.
* Developed the design of steam to air heat-exchanger.
* Developed the design of Suction Device for Carding Engine (jointly with ATIRA)
* Prototype manufactured. Both proved technically satisfactory.
* High efficiency batch type chemical Tray Drier.

 
* Pallet Conveyer for Heat Treatment (Oil Quenching) of Agriculture Disc. M/s. Agricultural Discs, Nasik
1969

* Chain conveyer systems along with Degreasing / washing for LPG cylinder manufacturing plant.
* Paper Impregnating Plant (Import Substitution item) for manufacturing of Decorative Laminates.

M/s. Sahu Cylinder & Udyog P. Ltd., Goompoondi         (T.N.)
M/s. Meghdoot Laminart Ltd., Ahmedabad.
1970
* Dust Collection systems for wood working plant.
1972
* Vertical Impregnating Plant for manufacturing Glass Epoxy Laminates used for the manufacture of    Mother Board (PCB) used in the Electronic Industry. M/s. Formica India Ltd., Pune
1973
* "Extruder with Continuous conveyer type Chemical Drier" for colour pigments. (Import    Substitution Item)
* Completed 500 nos. of Heat-exchangers.
M/s. Sudarshan Chemical Ltd., Roha.
1974
* Flash Drier for Chemicals-Aliminium / Magnesium Steartates. Another Import Substitution item.
M/s. Rathi Chemicals Ltd., Jodhpur.
* Chemical Equipment like Pack tower, Flaker Drum, Etc.  
* Inclined belt bucket elevators for Florspar Mining Industry M/s. G.M.D.C., Chota Udaipur.
1975
* PVC Coating Plant on turnkey basis for manufacturing of Artificial Leather / Rexin
M/s. Leathertone Co. India P. Ltd., Bhadurgarh.
* Rotary Drier for CMC drying (approx. 3 mtr. dia. & 10 mtr. length of drum with approx. 10 tons    of weight) having drying capacity of 6 tons per day.
M/s. Cellulose Products of India Ltd., Kathwada.
* System of conveyers (Fittings Plant in Indonesia)  
* T.D.O. Oven for BOPP and BOPE (upto 4.5 mtr. web width). M/s. Garware Plastics P. Ltd., Aurangabad.
1976
* High Capacity Flash Drier for drying of Aluminium and Magnesium Stearets. Another Import    Substitute item.
M/s. Navsari Oil Prod. Ltd., Navsari.
*Completed 1000 nos. Heat Exchangers.  
1977
* Embossing machine for PVC / P.U. cloth.
* Back Sanding Machine for Roughing bottom side of Decorative Laminates.
M/s. Bhor Industries Ltd., Bhor.
M/s. Star Laminates P. Ltd., Vapi.
1980
* Plant for drying / curing of Impregnated Paper Robbins. M/s. Patel Textiles, Balisana.
1981
* Gumming Slitting machine for Jercy cloth.
M/s. National Leathercloth Mfg. Co., Ahmedabad.
* Gap Embossing line for Artificial Leather.
M/s. Entremonde Polycoaters Ltd., Nasik
* Developed improved design of Impregnating Plant for manufacturing of Decorative and Elec.    Laminates. Were able to reduce connected H.P. per chamber from 15 to 10 H.P.  
1983
* Copper Foil coating Head for Coating adhesive on to copper foil.
M/s. Part Rajasthan Copper Foil Laminates Ltd.,         Jaipur.
1984
* Drum drier for Sodium Nitrate.
M/s. Ahmedabad Shri Ramkrishna Mills Ltd.,  Ahmedabad.
* Further improved design of Impregnating Plant for manufacturing of Decorative and Elec.    laminates. Were able to reduce connected H.P. per chamber from 10 to 7.5 H.P.
 
* Metering machine for sizing of glass epoxy insulation sheets (using sanding principle). M/s. Tech-Invest India P. Ltd., Hardwar.
1985
* Impregnating Plant for Elec. Laminates. M/s. Dynamic Laminates Ltd., Poanta Sahib
* Back sanding machine for thick rubber flooring Sheets (as used at airport) M/s. Andhra Polymers Ltd., Hyderabad.
* Coating Head for Teflon coating on Glasscloth for manufacturing of non-stick conveyor belting
   for food industry and such other industries.
M/s. Unnati Corporation, Ahmedabad.
1986
* Buffing / Sueding Machine for Producing artificial Suede leather cloth.
M/s. National Leathercloth Mfg. Co., Bombay.
* Release Paper inspection machine for PVC coating industry. The machine incorporated visual    inspection and possibility of cutting out the bad portion and making a joint after having removed    the bad portion. M/s. Premier Polycoaters P. Ltd., Chalakudy.
1987
* Supplied a plant for making Pre-pregs
M/s. D.R.D.L., Hyderabad.
* Plant for the manufacturing of Coated Abrasives like water paper, emery cloth, etc. M/s. A-One Coated Abrasive, Unjha.
1988
* Further improved design of Impregnating Plant for manufacturing of Decorative and Elec.    Laminates. Were able to reduce connected H.P. per chamber from 7.5 H.P.
 
* Impregnating Plant for Filter paper. M/s. Spencon Filter Papers P. Ltd., Goa.
1989
* Mica Folium Machine for manufacturing of base material for manufacturing of High Insulation Tapes. M/s. Mitco, Jumritelaiya. (Now MMTC)
* High velocity Float - on - Air Oven for Impregnation Industry And Exported to Germany M/s E.H.A., W. Germany.
* Metering machine for sizing of Syndiano sheets (high insulation compacted Asbestos sheets) using sanding principle. M/s. Kramp products, Hyderabad.
1990
* Aramide Fibre Sheet Forming Machine.
M/s. Jagjivan Enchem udyog P. Ltd., Ahmedabad.
* Metal to Metal coating plant ( Coating tin on M.S. Foil of 7" width.) M/s. Gradient Marketing P.Ltd., Ahmedabad.
1991
* Mica Splitting Laying Systems (also for manufacturing of High Insulation Tapes). However,    could not succeed in perfecting this machine. M/s. B.H.E.L., Bhopal.
1992
* Glass-Epoxy Impregnation for Copper Clad Laminates (15 mtr. tall).
M/s. Gujarat Perstorp Elek. Ltd., Gandhinagar.
(A joint Venture with 'Perstorp' of Sweden).      
* Batch curing oven for Railway Filtrs. M/s. Puralotor India Ltd, Parwanoo.
1993
* Plant with combination Drier i. e. vertical + horizontal for Decorative Paper & Industrial Fabric Impregnation Drying. M/s. Neoluxe India Ltd. Tarapur.
1994
*Further improved design of Impregnating Plant for manufacturing of Decorative & Elec. Laminates. Were able to increase the length of oven by 1 1/2 times keeping the connected H. P. constant at 5 H. P. (Originally 20 H. P. - during 1969).
 
* Coating Plant for manufacturing of Carbonless Paper. M/s. Shwetadry Specialty Papers Ltd. Mysore.
*Plant for manufacturing of Insoles. (Shoe inners) M/s. Raman Boards Ltd. Mysore
1996
*Vertical Impregnating Plant for Govt. of India's Space Programme. M/s. V. S. S. C., Thiruvananthapuram.
*Silicon Coating Plant suitable for coating of 0.1 grms/mtr2 and for very high speed of 200 M/Min. M/s. PCI Papers Ltd., Nashik
*Adhesive Coating & Laminating Machine for manufacturing of Label Stock (Sticker) suitable for speed of 100 mtr/min. (ONE OF THE LONGEST MACHINE IN ASIA IN THIS WORLD) M/s PCI Papers Ltd., Nasik
*Batch oven (6.5 mtr. x 6.5 mtr. x 4.5 mtr.) for giant Insulators (huge dimensions and new concepts M/s. Modern Insulators Ltd., Abu Road.
* Asbestos Pulp Laying and sheet manufacturing Plant. M/s. Super Waudite Jointing Co. Ahmedabad.
* Developed a plant to facilitate 5 different processes in one processing plant for manufacturing of different types of mica Products. (IMPORT SUBSTITUTION) M/s. Lakshmanan Isola P. Ltd., Ramanagaram.
* Vertical Impregnating Plant for manufacturing of Armament (Bullet proof vests). M/s. D.M.S.R.D.E. Kanpur.
1997
*A Filter Paper Impregnating Plant for working width of 2200mm was the major development job. The Plant is fully automated with PLC and Microprocessor control and suitable for fairly high speed. M/s. Purolator India Ltd., Khandsa.
*Automatic Paper Tube Making Machine for the manufacturing of very high accuracy paper based tubes for the Aerospace application (Rocket Motor Launching). M/s. V. S. S. C., Thiruvananthapuram.
1998
*A special Gravier roller based Intermediate Coating Head (in working width of 2400mm) was developed for the Particle Board Industry. Besides higher width, the unit was highly flexible in terms of being able to coat very precisely only from bottom; only from top; from top and bottom or possibility of by-passing all together.
M/s. Eco Board Industry, Velapur.
* A batch Curing oven for curing of per-coated abrasive. M/s. A One Coated Abrasive, Unjha.
1999
*High speed cutter, pneumatic type, for being able to cut impregnated papers at a machine speed of 100 M/Min.
 
*Oven for curing of Micanite on Continuous basis. M/s. Lakshmanan Isola P. Ltd., Ramanagram.
2000
*Developing Rotary Cutter for cutting Impregnated Papers at high speed of 125 M/Min.
*Experimenting on a further improvement on efficiency of ovens for Impregnating Plant.
 
2001
*Pilot Plant for Carbon Fibre manufacturing; 350mm width.

M/s.N.A.L., Bangalore

*Multizone Oven for Carbon Fibre; 1000mm width Carbon Fibre is used in a very big way in  Aerospace, Defence and Satellite Applications besides in a small way for making Sports  Goods. (ABOVE TWO PLANTS ONE OF THE LESS THAN A DOZEN PLANTS  AROUND  WORLD)

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*Coating-Cum-Laminating Plant for Continous as also non-continous Foam Sheets for
 Coating of P.S. Adhesive as also Silicon Solution on Polycoated Papers insulated foam  based Stickers; 800mm width.

M/s.Plast Fabcon Industries, Vadodara

2002

*2 Stage Impregnating Plant for manufacturing of Prelam and Decorative Laminates; 1500mm Working Width.

M/s.Merino Panel Prod. Ltd., Bhadurghar

*4 Stage Calender Machine for manufacturing of Aramide based (Non-Asbestos) Insulation Sheets; 350mm width.

M/s.Superwaudite Jointings P Ltd, Ahmedabad

2003

*Impregnating Plant (Solvent type) with Vertical Oven having 2 Towers of 5 Mtrs. each for manufacturing of Prepreg required in Defence Industry; 1500mm width.

M/s.ASL – Div. S.F.D, Hyderabad

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M/s.ASL – Div. D.O.A.C., Hyderabad

*TDO Oven for manufacturing of BOPET Film. Oven External Width 7.2 Mtrs.

M/s.ASL – Div. D.O.A.C., Hyderabad

2004
*Improved version of Impregnating Plant for manufacturing of Mica Paper based Tapes – 1200mm width.

M/s.Rubymica Co. Pvt. Ltd., Jharkhand

2005

*10 Stage Drier for Food Industry – Drying of Extruded products like Macroni, Noodles, Gear Wheel etc.

M/s.Chhajed Food, Ahmedabad

2006
*Impregnating Plant for speciality application -  Material Beam dia 2000 mm

M/s P.A.T,  Pune

* Specially fibre spinning line (for converting to carbon fibre)
* Oxidation ovens for converting speciality fibre to carbon fibre.